IoT Globiots - Machine tool monitoring solution

Customer challenge

Part manufacturing factories in Viet Nam have many types of metalworking machinery (milling machines, lathes, stamping machines, EDM...), from various brands (Mazak, Doosan, Hision, Fanuc, Haas, Okuma...), with different technologies (fully mechanical, CNC). These machines are mainly second-hand machines imported from EU, Japan, Korea. The factories need a comprehensive machine tool monitoring system to help them handle the following challenges:

  • Factory managers suspect that machines are not used effectively but they do not know the causes
  • Data for machine monitoring, collected manually, are missing, low reliable and not updated
  • There is not comprehensive monitoring solution for machine (production progress, operation, OEE...)
  • Problems that reduce machine performance are detected and reported slowly to relevant departments

Solutions

IoT Globiots is a complete solution for machine tool monitoring. The solution apply IoT technology based on Daviteq's Globiots platform. IoT Globiots can be used to monitor many types of machine tools from anywhere using a PC, tablet, or smartphone. In addition to metalworking machines, the solution can extend to monitor other types of machines and equipment in factories. This machine tool monitoring system has the following main functions:

  • Automatically collect operation status, production output, product quality, cause of machine standby, start and end of production for each item
  • Display KPIs such as usage time, performance, OEE of machine tools for production management, equipment management and operator management
  • Displays report of operating status, total time, output, productivity, and production progress of the machine during selected period
  • Instantly send alerts, events when problems or unusual events occur via web application, mobile app on phone or tablet, and email to users

Benefits

The machine tool monitoring solution brings many benefits to part processing factories in the supporting industries in terms of production management, machine management, employee satisfaction and motivation, resource management and business development:

  • Real time monitoring of machine's production progress helps manager take appropriate and timely measures to achieve the plan
  • Identification of machine's main downtime causes results in taking appropriate measures to reduce machine downtime
  • Automatic notification of machine downtime to the relevant department lead to handle promptly machine downtime problems
  • Factory customers are peace of mind because production progress of their order is monitored continuously from anywhere.

Products used

SKU# PRODUCTS
STHCSmart IoT Gateway - iConnector
STHM-MBIOModbus Remote IO Module
WS433-DIWireless sensor Digital Inputs
STHC-IOSmart IoT Gateway - iConnector with integrated IO module
IOTPK-MC1IoT PACKAGE FOR MACHINE PERFORMANCE
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